Heat Treatment facility in Rajkot, India

Process: Annealing & Normalizing

Rolex possesses state of the art furnaces for carrying out various kind of Annealing and Normalizing Processes viz. Sperodized annealing, FP annealing, ISO thermal Annealing, Solution annealing, Stress reliving etc. All the furnaces are certified as per CQI9 Standards and automatically controlled by SCADA Level II.

Rolex’s annealing and normalizing facility is equipped with:

3 Continuous type Sperodized Annealing Furnace.
6 Bell Type Furnace having capacity of 20 tons each.
9 Boggy type Annealing Furnace
3 Gas based continuous type ISO thermal Annealing Furnace
7 Continuous type Normalizing Furnace.
2 Gas type continuous Normalizing Furnace.

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Heat Treatment

The plant layout at Rolex has a large setup of furnaces that provides enough competent facilities for specialized heat treatments processes such as Carburizing, Hardening and Tempering. These furnaces are automatically controlled through SCADA level II and are duly certified as per CQI9 standard.

We have the following facilities with below capacity:

Two Continuous Cast Link Furnaces with Hardening and Tempering capacity of 800 MT/Month and range of product which can be produce up to 4.5 inch diameter.
Four sealed quench furnace can be use for case carburizing, Hardening, Tempering, Carbonitriding, Nitro carburizing with a capacity of 1000 MT/Month and range of product which can be produce up to 35 inch diameter.
Vacuum Hardening furnace for tooling heat treatment.

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Induction Hardening

Induction hardening forms the most critical part of manufacturing process. In this treatment, the metal part is heated by induction and then quenched. Then the hardness and brittleness of the metal is increased by martensitic transformation. We, at Rolex, handle various types of induction patterns and case depths with a thorough inspection, thus, ensuring that each component is in line with our customer’s specific requirement.