Forging

Hot Forging

Rolex enjoys a great advantage in hot forging as it houses conventional and highly flexible forging lines that help the company to meet different client’s demands at the same time. With the optimum utilization of the capacity, the company stays in the position to exercise efficiency and economy in its operations which translates into cost benefit for the clients.

At Rolex, we have versatile manufacturing facility which includes conventional forging lines, sophisticated forging lines with 3 axis transfer system, High speed hot formers and profile ring rolling lines which range up to 850 mm. This has allowed the company to successfully meet the customer’s demands irrespective of the lot size.

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Vertical Forging Lines

Vertical Forging Lines play a vital role in forging for bearing rings and automotive components.

These lines are suitable for low and medium volume of production batch quantity.

The vertical forging lines facility at Rolex :

6 Manual vertical hot forging line with ring rolling line
6 Automated vertical hot forging lines with 3 Axis servo transfer system and with ring rolling line
2 Profiled Ring Rolling line up to 400mm OD
Cold Shearing Machine
1 Profiled Ring Rolling line up to 850 mm

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High-Speed Horizontal Hot Formers

Rolex is pro-active towards adopting modern machinery and latest techniques. The manufacturing facility at Rolex is equipped with various hot formers varying in capacities and designed to meet different needs.

HM 75 XL

This high-speed hot former of Rolex is designed for producing hubs, inner and outer bearing rings, transmission parts and CV joints up to 7.5 kg at the rate of 80pcs/min. It possesses the capacity to produce 3000 Mt/month.

HBP 160 – High-Speed Automatic Multistage Press

Rolex produces high volume series on the automatic multistage press which possesses an output capacity of up to 9000 forged rings per hour (outer diameter up to 105 mm and weight upto 2kgs). The completely built up tool cassettes Reduce set up time and increase productivity.

HBP 120 SS

This horizontal hot former meant for smaller diameter parts. It covers the range from 15mm inner dia to 76mm outer dia and possesses the capacity of producing 13000 rings/hour with a maximum weight of 0.8 kg.

HM 35

This horizontal hot former meant for smaller dia. Parts. It covers the range from 15mm inner dia to 76mm outer dia and possesses the capacity of producing 18000 rings/hour with a maximum weight of 0.8 kg.

HFW 1000 high speed hot former

Latest in trend high speed hot former to produce high volume series on automatic hot former with more complicated shapes and size to give a near net shape forging( ordered, will be at Rolex by Dec. 2017).

ENOMOTO FULLY AUTOMATED HOT FORGING PRESS

This hot forging vertical fully automated machine of Rolex is designed for low and medium volume producing hubs, inner and outer bearing rings, transmission parts and CV joints of mass up to 7.5 kg, and range of size up to max 180mm OD at the rate of 1pc/ 4sec.(It is Ordered and will be installed by July 2018)